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Smart Warehouse Solution – Optimizing Storage Space and Productivity

In today’s modern logistics landscape, efficient warehouse management is a key factor in helping businesses reduce costs and enhance productivity. The Smart Warehouse Solution – Vertical Lift Storage (VLM) is becoming a preferred choice thanks to its ability to optimize space, accelerate picking processes, and enable intelligent inventory management.

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Optimizing space and operational efficiency

The VLM system maximizes vertical space utilization, reaching heights of up to 30 meters, and can reduce floor space usage by up to 60% compared to traditional racking systems. With the Goods-to-Person principle, products are automatically delivered to the operator’s picking position, significantly reducing travel and search time and increasing order processing speed to approximately 60 order lines per hour.

Smart inventory management

When integrated with a Warehouse Management System (WMS), the system enables real-time tracking of product quantities and locations. This allows businesses to maintain precise inventory control, minimizing losses and errors during inbound and outbound operations.

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Environmental control and product protection

In addition, the VLM system is equipped with humidity control and cooling systems to preserve product quality throughout the storage period. This makes it an ideal solution for industries with strict storage requirements, such as pharmaceuticals, food, and electronic equipment.

High productivity, minimal training time

The Pick/Put to Light (PTL) system maximizes productivity and accuracy in picking and put-away operations. With a simple operating process and minimal skill requirements, employees can become proficient after only about three days of training.

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Outstanding KPIs of the smart VLM warehouse:

Total storage volume: +120% compared to traditional racking
Space saving: up to 60%
Workforce: only 2 operators, reducing 2 staff compared to the previous system
Processing time per item: ~22 seconds
Batch order processing: 10 orders per batch
Accuracy rate: 97%

Applications of the smart warehouse

The smart warehouse not only optimizes space and improves productivity, but also offers flexible applications across various manufacturing models and industries.

1. Main warehouse – components and spare parts

Applicable industries:

Electrical & electronic components
Automotive, 3C
Home appliances

The system enables efficient storage of a wide range of components and spare parts, ensuring quick retrieval when needed while reducing floor space and operating costs. The Goods-to-Person concept helps operators pick the correct items quickly, accelerating order fulfillment

2. Main warehouse of a pharmaceutical manufacturing plant

The smart warehouse ensures standard environmental conditions, preserving pharmaceuticals and high-quality consumer products. When integrated with a Warehouse Management System (WMS), the system enables accurate inventory tracking, minimizes losses, and improves order processing efficiency.

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3. Input material warehouse of a garment manufacturing plant

The smart warehouse supports effective management of inbound raw materials, ensuring a stable supply for production. The system enables batch order processing, reduces time spent searching for and moving products, and optimizes storage for materials of various sizes and quantities.

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4. Input material warehouse of a 3C manufacturing plant

Applicable industries:

Electrical & electronic components
Automotive, 3C
Home appliances

The system stores electronic components and technology accessories with high accuracy. Thanks to the Pick/Put to Light (PTL) mechanism, errors during inbound and outbound operations are significantly reduced.

In addition, the smart warehouse can be easily integrated into production processes and the supply chain, thereby improving the overall operational efficiency of the entire system.

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