AirRob Order Fulfillment System

Facing increasing pressure for fast order processing and optimized storage space, businesses are rapidly transitioning to automated warehouse models. ETEK introduces the Libiao AirRob Order Fulfillment System, utilizing rail-mounted robots to transport and sort totes with high precision. This technology enhances operational efficiency, reduces labor dependency, and maximizes warehouse vertical space utilization.

Overview

The Libiao AirRob Order Fulfillment System is an automated solution designed for high-density tote storage. The system uses rail-mounted robots (AirRob) operating along storage racks. These robots move horizontally and vertically on a lightweight rail frame installed on the outer face of the racking system to retrieve and deposit totes, then transfer them to floor AMRs or workstations.

Outstanding Benefits

• High storage capacity: Dual-direction picking with narrow aisles and minimal tote spacing, maximizing storage density
• High processing efficiency: Each rail-mounted robot can handle up to 120 orders per hour with a maximum payload of 25 kg
• High flexibility: Easy system expansion by adding more racking frames
• Low energy consumption: AirRob robots consume only 150W per hour
• Maximum warehouse height: Up to 8 meters

Detailed Workflow

• Order induction & identification: Products are delivered by operators to workstations and scanned for identification
• Destination decision: The system determines the destination based on product codes
• Task allocation: The nearest robot is assigned and moves to the workstation
• Order transport: Floor robots follow optimized routes, avoid collisions, and transfer totes to the rail-mounted AirRob
• Order completion: Orders are sorted and stored by AirRob robots on the racks

System Structure

The AirRob Order Fulfillment System consists of rail-mounted robots combined with floor AMRs and high-density storage racks. The multi-level structure fully utilizes warehouse height, enabling automated and efficient tote retrieval and storage operations.

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Technical Specifications

Applications of the AirRob Order Fulfillment System

With its flexible operation and high performance, the AirRob system can be easily integrated into various warehouse models. It optimizes material flow, accelerates order processing, and reduces reliance on manual labor. Typical application sectors include:

• Postal & express delivery: Accelerates parcel sorting and distribution
• 3PL (Third-Party Logistics): Optimizes storage, handling, and retrieval for multi-client operations
• Retail: Supports efficient inventory distribution across retail locations
• E-commerce, footwear & fashion: Speeds up pick–pack–ship processes to meet peak season demand

Conclusion

The AirRob Order Fulfillment System represents a new approach to high-bay warehouse automation, where robots replace manual operations to deliver superior speed, accuracy, and space utilization. This solution not only optimizes operations and reduces costs but also establishes a solid foundation for the transition to smart warehousing.

With proven expertise in consulting and deploying advanced automation solutions, ETEK is committed to partnering with businesses to build efficient, flexible, and future-ready logistics systems.