Boost FMCG Warehouse Productivity with Digital Picking System (DPS)

As the fast-moving consumer goods (FMCG) industry continues to grow rapidly, warehouses are under increasing pressure to operate with higher speed and accuracy. In this context, the Digital Picking System (DPS), also known as Pick-to-Light (PTL), has proven to be a highly effective solution for improving picking productivity and minimizing errors.

Challenges of Manual Picking Operations

FMCG businesses often face multiple challenges in manual picking processes:

• Time-consuming operations: Manually searching for and picking items takes significant time, especially in warehouses with a large number of SKUs.
• High error rates: With many similar products, operators are more likely to pick the wrong items, negatively impacting order accuracy and brand reputation.
• Difficulties for new staff: Inexperienced workers struggle to familiarize themselves with picking procedures, leading to longer training periods and lower productivity.

Solution: Automation with Digital Picking System (DPS)

The Digital Picking System uses light-based devices (LED indicators) installed at storage locations to visually guide operators to the correct item and quantity. When integrated with conveyor systems or smart carts, DPS delivers outstanding benefits:

Increased Speed and Efficiency

• Relay-type DPS optimizes picker travel paths, enabling faster and more efficient operations.
• Workflows become continuous, synchronized, and highly intuitive—even for new employees.

Reduced Picking Errors

• Clear and precise light indicators help reduce picking errors by up to 90%, significantly improving operational quality.
• Higher order accuracy leads to fewer complaints and returns.

Simplified Processes

• Operators can easily adapt to the system thanks to visual light guidance instead of reading codes or paper pick lists.
• Training time is shortened, and operational costs are significantly reduced.

Real-World Applications

DPS has been widely implemented in FMCG warehouses, from large distribution centers to regional warehouses. With thousands of orders processed daily, DPS not only saves time but also enhances overall customer service quality.

ETEK Intralogistics – We provide modern smart warehouse and automated storage solutions that optimize performance and reduce operational costs for businesses.

Contact us today for consultation on a Digital Picking System tailored to your warehouse model.

Learn more at: intralogistic.com.vn