AirRob Tote Handling System

What is AirRob Tote Handling System?

The AirRob Tote Handling System is an intelligent robotic solution for automated tote storage, sorting, and handling, engineered for high-density storage and high-throughput operations in modern warehouses. By fully automating storage, picking, and return processes, the system helps businesses maximize warehouse space utilization, boost operational efficiency, and significantly reduce labor dependency.

The solution integrates AirRob robots, Floorbots, storage racks, totes, and workstations, offering flexible deployment without limitations from racking configurations or warehouse floor conditions—ideal for scalable and future-ready warehouse automation.

Advantages of AirRob Tote Handling System

1. Exceptional Storage Density

The AirRob system is engineered to maximize storage capacity:

• Only 0.85 m aisle spacing between racking rows
• Just 10–30 mm spacing between totes
• Supports both front and rear retrieval and put-away

2. High Throughput Performance

System throughput is significantly enhanced by the following capabilities:

• Each AirRob can handle up to 120 totes per hour

• Each workstation supports up to 600 inbound and 600 outbound totes per hour

• Tote payload capacity of up to 25 kg, suitable for most types of goods

• One AirRob can be connected to multiple Floorbots (service robots), improving system efficiency and flexibility

3. High Flexibility and Scalability

The robotic tote storage and handling system enables:

• Multiple AirRob units operating on the same rack aisle

• Easy system expansion by adding racking, AirRob robots, and Floorbots

• Scalability to handle up to 20,000 totes per hour in expanded configurations

4. Minimal Infrastructure Requirements

AirRob and Floorbot installation requirements are simple and highly practical:

• No special floor requirements — only a standard flat surface is needed

• Compatible with most racking systems, using two guide rails on the racks

• Stable operation across a wide temperature range from −20°C to 50°C, ideal for cold storage

5. Energy Efficiency and Continuous Operation

The system is designed for low energy consumption and uninterrupted performance:

• Features ultra-low power consumption per aisle, lower than a standard microwave oven
• Enables fast-charging Floorbots, with just 4 minutes of charging for up to 3 hours of operation
• Allows AirRob robots to operate continuously without downtime for charging, ensuring maximum system availability

6. High Return on Investment (ROI)

• Flexible investment with low initial cost
• Fast deployment with high operational efficiency
• Payback period of less than 3 years

Applications

The AirRob Tote Handling System is an ideal solution for businesses requiring high-density storage, high-speed processing, and flexible scalability. It helps optimize warehouse space utilization while shortening the investment payback period. AirRob is widely applied across the following industries and scenarios:

• E-commerce warehouses and fulfillment centers
• Retail and distribution operations
• 3PL warehouses
• High-density warehouses and cold storage facilities