Montrac Monorail Conveyor System
Montrac Monorail is an advanced single-rail conveyor system from the renowned Montrac brand, specifically designed for modern manufacturing applications, especially in cleanroom environments.
The system enables the transport of pallets up to 300 × 550 mm in size, with a maximum load capacity of 24 kg.
1. General Information
Montrac Monorail is an advanced single-rail conveyor system from the renowned Montrac brand, specifically engineered for modern manufacturing applications, particularly in cleanroom environments. Featuring a fully electronic drive technology, the system delivers high performance, exceptional precision, and outstanding flexibility.
The system supports the transport of pallets up to 300 × 550 mm in size, with a maximum payload of 24 kg. It is an ideal solution for production lines requiring the handling of lightweight products with high accuracy, while ensuring zero particle generation and minimal mechanical vibration during operation.
2. Modular Single-Rail System
Montrac is built on a standardized modular architecture, enabling easy configuration and seamless integration with machines, processing stations, or assembly stations to meet specific production requirements. The system consists of autonomous shuttles that operate independently, handling loads from 12 kg (single-axis) up to 24 kg (dual-axis).
This modular design optimizes space utilization and allows the system to be easily expanded or reconfigured without disrupting ongoing production.
3. Application
Montrac Cleanroom Monorail – ISO 4 & ISO 5 Compliant
The Montrac conveyor system is specifically engineered for highly demanding cleanroom environments, meeting ISO 5 and even ISO 4 standards. All components are fully electrically driven with no use of pneumatic systems, significantly reducing the risk of airborne contamination and maximizing hygiene and operational safety.
Typical Applications:
- Manufacturing of hard disk drives, silicon wafers, and sensitive electronic components
- Pharmaceutical production and medical device manufacturing
- Transport of plastic containers in medical and cleanroom production lines
FlexLink currently holds the exclusive distribution rights for all cleanroom applications utilizing the Montrac system.
4. Electric Operation – Optimized Performance and Energy Efficiency
All motion, intersections, and direction changes within the system are fully electrically driven. Power is supplied via a busbar system, eliminating the need for complex cabling. An integrated power collector can be used to continuously supply power to the product on the shuttle throughout transport, making it especially valuable for applications that require ongoing operation or in-line testing.
5. Intelligent Operation
The shuttles are equipped with brushless DC motors, ensuring stable operation, long service life, and minimal maintenance. Each shuttle can be quickly removed from the system without interrupting the production line.
All bearings are permanently lubricated, eliminating the need for periodic maintenance. Components comply with EMC and ESD standards, providing maximum safety for environments sensitive to electrostatic discharge and electromagnetic interference.
Montrac Monorail is an ideal conveyor solution for manufacturing facilities with stringent requirements for cleanliness, precision, and performance. With its modular design, fully electric drive system, and flexible scalability, it has become a preferred choice for high-tech industries, pharmaceutical manufacturing, and electronics production.
👉 Contact us today for expert consultation on the Montrac Monorail solution and to optimize your production line!
