Kardex Vertical Carousel Smart Warehouse

The Vertical Carousel smart warehouse system (VCM), also known as the Kardex Megamat, is a modular storage solution that uses a vertical conveyor (Vertical Carousel Module – VCM) operating on the paternoster principle, enabling fast and accurate goods retrieval. This advanced system, developed with state-of-the-art technology, consists of a series of storage carriers permanently mounted on a drive chain. A motor drives the carriers to move in a continuous vertical loop along a rail, in both forward and reverse directions.

The Kardex Megamat is especially well suited for items with high access frequency, as it delivers storage carriers to the input/output opening via the shortest possible path. It is an ideal solution for storing products with uniform heights. Each unit can operate independently or be networked within a system, ensuring maximum efficiency and flexibility.

Kardex offers solutions for a wide range of industries through various Megamat models. Whether the requirement is picking small and lightweight parts, storing and retrieving loads of up to 650 kg, using the system as temporary storage for semi-finished products, or as an interim storage solution during drying processes, Kardex provides flexible options to meet these needs.

FEATURES

• Reduced picking errors
• Increased storage capacity within a smaller footprint
• Modular design with high flexibility
• Fast and reliable order processing
• Modern design with future-oriented technology
• Reliable automated storage solution

Benefits

• Fast access to all stored items
• High picking productivity with improved accuracy
• Optimized storage space within the smallest possible footprint
• Modular and scalable system, allowing you to start with basic functions and upgrade in the future
• Safe and ergonomic design for operators
• Intuitive user interface with simple operation

Application

Order picking

Kardex Megamat is an ideal solution for order picking operations. The system accelerates order processing, improves picking accuracy, and enhances ergonomics for operators. Goods are delivered quickly and precisely when needed, with a handling capacity of up to 400 order requests per hour. When combined with the Kardex Color Pick system, order processing performance is significantly increased thanks to the ability to pick multiple orders simultaneously.

Spare parts management

To manage spare parts efficiently, businesses need to use space wisely, maintain systematic organization, and ensure tight inventory control. Many companies choose the Kardex Megamat to optimize their spare parts management processes. The system maximizes storage space, saving up to 85% of floor area compared to traditional shelving, while organizing storage locations in a structured manner. This ensures spare parts are always readily available and easy to retrieve.

SMD handling

Many customers use the Kardex Megamat to handle SMD component reels. The system simplifies reel management and improves retrieval accuracy. When combined with advanced software features, it applies the FIFO (first-in, first-out) principle, helping prevent material aging or excess inventory of partially used SMD reels.

Structure

Access opening

• Smart, smooth design optimized for operator ergonomics
• Multiple access openings can be installed according to operational needs

Versatile storage tray system with flexible customization

• User-friendly design, allowing goods to be stored directly or in containers
• Storage locations can be subdivided using intermediate shelves, drawers, or partitions

Personal protection light curtain

• The system stops operation when the light sensor is triggered
• Ensures protection for both operators and stored goods

Multi-touch operator panel

• High-resolution multi-touch display
• Intuitive interface with a tile-based layout for easy operation

Software architecture – TIC platform

• Modular hardware and software, future-ready
• ILA interface provides stable connectivity and long-term scalability

SUPPORTING TECHNOLOGIES

Kardex Megamat can be installed as a standalone solution or integrated into a complete logistics system. When upgraded or combined with other technologies, users benefit from:

• Higher performance
• Increased processing speed
• Greater accuracy
• Extended operational lifetime

LED Navigator

• Improved user guidance
• Timely delivery of order information when needed

Workstation equipment

• Position indicators, confirmation buttons, RFID readers, power outlets, and interfaces
• Hardware integration with robots or conveyor systems

Kardex VCM Storage Box

• Systematic storage with maximum space utilization
• Up to 20% increase in storage capacity compared to other solutions

Life Cycle Service

• Comprehensive, flexible, and modular service portfolio
• Remote support with advanced options such as smart monitoring, technical assistance, expert consultation, and data analytics

High Performance Package

• Ideal choice for high-performance applications, such as order processing
• Enables a higher number of operating cycles throughout the equipment’s lifetime

Kardex offers a comprehensive end-to-end product portfolio, addressing the specialized needs of a wide range of industries. Discover innovative solutions—from everyday handling of containers and pallets, or storage in controlled environments, to fully integrated automated storage and material handling systems.

From day one, Kardex’s comprehensive Life Cycle Service team supports you throughout project implementation, ongoing maintenance, and future expansion plans.