AS/RS 2-Way Shuttle System
The automated AS/RS (Automated Storage and Retrieval System) integrated with stacker crane and 2-way shuttle technology enables fully automated operations from inbound and outbound handling to inventory management.
The automated AS/RS (Automated Storage and Retrieval System) integrated with stacker crane and 2-way shuttle technology enables fully automated operations from inbound and outbound handling to inventory management. The system helps to:
Advantages
- Space Optimization: Maximize vertical warehouse space by fully utilizing height and eliminating aisles required for stacker cranes and forklifts.
- High-Density Storage: Optimizes floor space to significantly increase pallet capacity (Up to 3 pallet rows within a 4-meter width)
- Improved Inbound & Outbound Speed: Supports FIFO & FILO inventory management with handling speeds of 5–10 pallets/hour, ensuring faster and more efficient material flow.
- High Accuracy: Delivers a 98% order fulfillment accuracy, minimizing errors and improving operational reliability.
- Cold Storage Compatibility: Designed to operate reliably in cold storage environments below -25°C, fully compliant with industry standards.
- Enhanced Safety: Equipped with advanced sensors and safety fencing to reduce workplace accidents and ensure operator protection.
- Scalability: Modular design allows for easy system expansion as business demands grow.
Structure
Layer Changing Elevator
The Layer Changing Elevator transports goods after receiving them from the mother shuttle. It vertically lifts or lowers loads to designated levels based on inbound, outbound, or internal distribution requirements.
| Load Capacity |
≤ 400kg |
| Compatible Load Dimensions | Customized for AGV Shuttle |
| Safety & Braking System | Automatic stop sensors, motor cut-off, and emergency braking to prevent physical collisions |
| Positioning System | Relative rotary encoding (Incremental encoder) combined with laser zone measurement |
| Positioning Tolerance |
±3mm |
| Operating Mode | Manual / Remote Automatic Operation, or via on-board HMI |
| Maximum No-Load Speed |
3 m/s |
| Receiving Tray | Mother Shuttle Rail |
| Noise Level (Per Unit) |
≤ 75dB |
| Operating Ambient Temperature |
-5°C to +40°C |
Mother Shuttle
The AGV Mother Shuttle acts as a connecting interface between system processes when using AGV shuttle solutions. It travels along the length of the warehouse and, during retrieval operations, transports the 2-way shuttle on a single storage level according to assigned dispatch commands.
| Load Capacity |
≤ 1.5 tons |
| Compatible Pallet Dimensions | Customizable for both standard and non-standard sizes |
| Movement Speed | ≤ 1m/s |
| Integrated Control System |
Siemens / ABB / Mitsubishi |
| Positioning System | Command reception via barcode scanning and laser-based identification |
| Positioning Tolerance |
≤ 1,5 hours |
Rack Frame
The metal racking system forms the main structural framework of the system and is responsible for supporting the entire load of stored goods.
The racking structure is typically made of high-strength steel and is capable of:
- High wear resistance and excellent load-bearing capacity
- Materials can be alternatively configured in aluminum or finished with electrostatic powder coating
2-Way Shuttle
The AGV 2-way shuttle moves in a straight line with bidirectional forward and backward travel on a single horizontal plane. Storage racks are equipped with guide rails that enable the AGV to travel, navigate, and handle goods efficiently. Inbound and outbound operations follow FIFO or FILO principles, making the system ideal for warehouses with low SKU variety but high volume per SKU. With the 2-way shuttle solution, horizontal movement along the warehouse length ensures efficient storage and retrieval operations.
- Supported Load Capacity: up to 600 kg
- Travel Speed: ≤ 1.5 m/s, with acceleration ≤ 1 m/s²
- Battery Runtime: ≥ 8 hours, full charging time ≤ 1.5 hours
- Lifting Position Tolerance: ±5 mm
- Pallet Size Customization: supports both standard and non-standard pallet dimensions
- Application Scenario: ideal for warehouses with low SKU variety and high volume per SKU
- Operating Temperature Range: stable operation from -25°C to +45°C
Technical Specifications
|
Load Capacity |
≤ 0.6 ton |
| Compatible Pallet Dimensions | Customizable for standard and non-standard sizes |
| Equipment Weight | ~ 240 kg |
| Travel Speed |
≤ 1,5 m/s |
| Lifting Position Tolerance |
±5 mm |
| Battery Life |
≥ 8 hours |
|
Charging Time |
≤ 1,5 hours |
|
Operating Temperature |
-25°C to +45°C |
Solution
The AS/RS automated warehouse system integrated with 2-way shuttle technology represents a breakthrough in modern warehouse management and operations. It not only optimizes space utilization and reduces operating costs, but also significantly enhances efficiency and accuracy, enabling businesses to gain a competitive advantage in the digital era.
Contact us today for expert consultation on designing and deploying the most suitable AS/RS automated warehouse system for your business.
